LOGIK Compressor Management Systems
We specialise in delivering advanced compressor management systems that help businesses across the UK optimise their compressed air operations. A correctly managed compressed air system not only improves performance but can dramatically reduce energy costs, improve reliability, and extend the life of your equipment.
Compressed air is often responsible for around 10% of your outgoing utilities. With such a significant contribution to operational costs, ensuring your system is airtight and optimised is essential. Just as you would not ignore a water leak, you should not ignore air leaks or inefficiencies within your compressed air system.
We provide full management solutions to help you improve efficiency, save energy, and achieve better control over your compressed air infrastructure.
Energy Saving in Compressed Air Systems
Continuous improvement is essential to ensure that the minimum amount of energy is used to produce the compressed air your operations require. Energy savings can be achieved through a combination of:
- Correct selection of compressors, dryers, and ancillary equipment
- Proper installation of pipework, ensuring correct sizing and airtight joints
- Use of reliable and high-quality end-user equipment and tools to minimise damage and leaks
- Annual inspections and system evaluations to recommend improvements
- Adherence to correct service intervals to maintain compressor efficiency and performance.
We will focus on both immediate savings and long-term operational efficiency.
LOGIK Central Compressed Air Management System
Our central compressed air management systems are designed to take complete control of your compressors and associated equipment, optimising performance, enhancing reliability, and significantly reducing energy consumption.
Key features include:
- One central control unit for full system management
- Off-site monitoring and external control capabilities
- Maximum energy efficiency across all connected compressors
- Real-time system performance updates and reporting
By centralising control, businesses can ensure their compressors work together in the most efficient way possible, with intelligent automation and continuous optimisation.
Key Features of Our LOGIK Compressor Management Systems
Our systems are packed with advanced features designed to improve every aspect of compressed air management:
- Real-time Monitoring: Constant monitoring of system pressure, airflow, and compressor performance allows for proactive management and adjustments.
- Advanced Algorithms: Intelligent algorithms optimise compressor usage by ensuring the most efficient units are prioritised.
- Customisation: Our systems can be tailored to suit different industrial needs and preferences, providing flexibility for a wide range of operations.
- Connectivity: Remote monitoring and control capabilities are available via modern communication protocols, offering 24/7 access from anywhere with an internet connection.
How the System Works
Our LOGIK compressor management systems are designed to manage up to 12 compressors simultaneously, selecting the correct compressor to match the system demand at any given time. The system operates using the following methods:
- Pressure Band Management: The system maintains a narrow, predefined pressure band to increase process stability and reduce energy use.
- Compressor Optimisation: Ensures that compressors, including variable speed drive (VSD) and turbo models, operate within their optimal efficiency zones.
- Prioritisation: Intelligent prioritisation of the most efficient and cost-effective compressors according to the real-time system load.
One single pressure line is monitored to select and activate the most appropriate compressor automatically, ensuring that air supply is always matched to demand with maximum efficiency.
System Operating Modes
Our central control units offer three distinct operating modes:
- SMART Mode: Automatically selects the ideal compressor based on current demand.
- BALANCING Mode: Balances operating hours between two compressors of the same size and power to optimise service intervals and equipment longevity.
- PRIORITY Mode: Allows users to select specific compressors to prioritise based on strategic or operational preferences.
External Ethernet Gateway for Remote Monitoring
Our systems offer an external Ethernet gateway with RS485 connectivity, enabling remote monitoring and management from anywhere in the world.
Users can view all key system metrics, including pressures, temperatures, operational statuses, and performance reports. This allows maintenance teams and site managers to track historical and live performance data, respond quickly to system issues, and plan future maintenance and upgrades with precision.
Benefits of a LOGIK Central Management System
Installing a central compressed air management system delivers a wide range of benefits, including:
- Energy Efficiency: By optimising compressor operation and precisely matching air supply to demand, energy consumption can be significantly reduced.
- Reduced Downtime: The system prioritises the most efficient machines, ensuring a stable air supply and minimising downtime risks.
- Cost Savings: Lower energy usage and reduced maintenance needs lead to considerable savings over the lifespan of the equipment.
- Increased Reliability: Systematic control ensures optimal operation of individual compressors and the network as a whole, improving reliability and reducing the likelihood of breakdowns.
- Equalised Wear: Running hours across multiple machines can be equalised, preventing uneven wear and allowing for better maintenance scheduling.
“We have used compressor Care for over 25 years. The service is fantastic weather it be planned maintenance or breakdown call outs. Pipe work, installation and service is top class, they Never let us down when we need help advice or a man on the ground. Great company with friendly, knowledgeable and professional staff. We are a 24 HR 7 day company and would recommend without hesitation 5* Knitmesh technologies.“
Questions and Answers
Any business that operates multiple air compressors or relies heavily on compressed air for production can benefit significantly from a compressor management system. This includes manufacturers, food processors, engineering facilities, logistics operations, and any site with variable air demand. By coordinating compressor performance, the system reduces wasted energy, improves equipment lifespan, and ensures consistent pressure levels throughout the day. We tailor each system to suit your site’s layout, air usage profile, and growth plans.
Flexible Finance Options Available
We understand that upgrading or installing a compressed air system is an investment. That’s why we offer flexible finance options to help spread the cost of your new system over time. Speak to our team today to find out more.
Need Assistance?
Speak to Our Experts Today
If you want to reduce costs, improve reliability, and get the most from your compressed air system, a central compressor management solutionis the perfect choice.
Contact us today for expert advice, a detailed consultation, or a demonstration of how our management systems can transform your compressed air operations.
Get a Quote Today
Request a free, no-obligation quote today. Call us now or fill out our online enquiry form.